Description:

 

"GMP" Model based on advanced technology.
Single Operator for Two Operations.
Less Floor Area - as both the sections driven by one motor.
No Contamination as immediate sealing of filled bottles.
Accuracy ±1% due to piston dozing principle.
Centralized Volume Adjustment System.
No Bottle No Fill for individual head, hence no spillages.
Placing of Cap Feeder Outside Monoblock-avoid entering of dust in it.
Fewer Caps in chute automatically stop the machine.
Additional Sensors for Minimum and Maximum Level of Cap in chute which automatically start and stop rotary cap feeder to avoid Damage of caps during Rotation and Wastage of Energy.
Better finish imported polished, laminated S.S. sheet used.
Electronic liquid level controller and pneumatically controlled control valve.
Drip trays under the conveyor.
Self Lubricating UHMW- PE Guide profile for Low friction wear surface, smooth and noiseless conveying.
Universal coupling for quick and easy setting of In-feed worm.
Safety Guard for Operation and Protection.
Electronic Sensor at out feed for Bottle Jamming.

 

 

Optional Features :

 

Motorized Height Adjustments.
Automatic chain washing system for conveyor belt.
In-built pre-inspection.
Nitrogen Flushing.
Cap Elevator to feed caps to the feeding bowl.

 

 

Technical Apecification:-

 

Model SRPM - 6/6 SRPM - 8/8 SRPM - 16/8
Output/Hour 2500 to 7500 Bottles 4000 to 10,000 Bottles 7000 to 14500 Bottles
Number of head/syringe 6 8 16
Number of head/syringe 6 6 8
Direction of movement Left to Right
Fill Size 30 ml. to 200 ml.
Electrical Specification Main Machine 3 HP / 415 Volts / 50 Hz. 5 HP / 415 Volts / 50 Hz.
Oriental Bowl 0.25 HP / 415 Volts / 50 Hz. 0.5 HP / 415 Volts / 50 Hz.
Conveyor 0.5 HP / 415 Volts / 50 Hz. 0.75 HP / 415 Volts / 50 Hz
Height of Conveyor 910 mm to 960 Adjustable
Machine Dimensions 3050 mm (L) x 1400 mm (W) x 2200 mm (H) 3660 mm (L) x 1700 mm (W) x 
2400 mm (H)
Case Dimensions 3250 mm (L) x 1600 mm (W) x 2200 mm (H) 3850 mm (L) x 1900 mm (W) x 
2400 mm (H)
Net Weight 2500 Kgs. 2650 kgs. 4200 Kgs.
Gross Dimensions 3000 Kgs. 3250 Kgs. 5000 Kgs.
Change parts required A) Container: Star Wheel, Back guide, Feed Worm, Nozzle (B) Cap: Die, Delivery chute, bowl. (c) Syringes (if
volume higher/lower then above specification)
* Depends on fill size/ nature & viscosity of liquid
**We can supply as per client's requirement
***with the help of change parts

 

Gravity Filling Machine:

 

Gravity filling system is simplest and efficient filling system for non carbonated liquids, like vacuum filters, these fillers also maintain same level while filling particular size adjustment and fill by gravity principle. It is used for filling only non carbonated liquids. Gravity fillers are available in options of with and without partial vacuum depending upon applications.

Direct contact of filling tank and filling nozzles both in stainless steel avoids plastic tubings. Thus, no chances of contamination, easy cleaning and change over from one product to another.

 

 

Vacuum Filling Machine:

 

Vacuum filler is a rotary level filler which fills with vacuum principle and maintains same level while filling particular size adjustment. It is used for filling only non carbonated liquids.

 

 

Applications:

 

To fill-liquor, pharma liquids, household liquids in glass rigid bottles and containers.

 

 

Salient Features:

 

Machine is of simple design and with very less moving parts. Thus, easy to maintain.
The bottle lifters are mechanical spring loaded. .
All Change parts made out of UHMW.
Centralized lubrication.
Capable of handling bottles of any shape and size.
Speed variable with variable speed pulley. However, AC frequency drive can also be provided at an additional cost.
Inbuilt conveyor with overlapping at out feed end driven by imported speed variator.
Higher models fitted with automatic overflow system.
Safety hood aluminum S. S. frame with toughened glass can also be provided at additional cost.
Easy change over from one size to another.

Operation :

 

Plate & Frame Type Filter Press is suitable for Kieselguhr / Sheet Filter for Coarse, polishing and Sterilizing filtration duties. Filter Press constitutes of Fixed, Moving and Rocket body all of which are cladded with stainless steel sheets. All the joints are welded. The Fixed and Rocket body are connected with pipes, forming a self supporting chasis. Filter Plates, Frames and Moving body are Guided on chasis pipes. With the Aid of change over plate, filter press can be divided in two sections for two Stage filtration.

 

 

Technical Details: :

 

Sr. No. Model Filter Plate Size
(cm x cm) F.A/ Plate 
(m2) Cake Holding Capacity/ Frame
13 mm 25 mm 40 mm
Ltrs. Ltrs. Ltrs.
1. S - 20 20 x 20 0.057 0.375 0.72 1.2
2. S - 40 40 x 40 0.265 1.710 3.31 5.28
3. S - 60 60 x 60 0.640 4.000 7.70 12.7

 

 

Application :

 

Filtration of Sugar Syrup based liquid.
Kieselguhr Filtration.
Filtration of thin liquid.
Retention of solids/ Carbon.

Applications:

 

Chemical Industry:
Cleaning agents
Polishing agents
Lubricants
Colors
Lacquers
Anti-corrosion products
Cough syrups
Wax emulsions
Silicone emulsions
TiO2-suspensions

Colloidal suspensions
Impregnating agents
Pesticides
Fungicides
Pharmaceuticals:
Ointments
Gels
Infusion solutions
Suppository masses
Coatings
Lotions (W/O or O/W)

Paraffin emulsions
Lipid emulsions
Disintegration of
vegetable substances
Antiseptics
Serums
Vaccines
For Blending, Heating & Cooling

1st Stage:

 

Special pumping rotor for turbulence in the vessel
high circulation capacity for viscosities up to 100.000 cp
high pressure for CIP-cleaning gentle circulation

2st Stage:

Dispersing with an optimum generator for finest droplet sizes for emulsions with long term stability suction of powders or liquids directly into the dispersing zone without additional vacuum pump
Excellent and constant mixing of the vessel content is guaranteed by a special spiral agitator: Optimum mixing in vertical and horizontal direction
reversible direction of rotation flexible scrapers made of Teflon, free of dead spots can be heated or cooled, thus caring for short heating/cooling times
The procedure of the mixing process is controlled by means of a modern electric control with touch screen monitor, which can be extended on demand

 

Construction:

Vertical, Cylindrical, Top & Bottom Dished End Jacketed, Insulation, Agitation, Leg Supports

Capacity:

From 100 Liters To 10000 Liters

MOC:

Contact Parts S.S.316, S,S,3161 Jacket, M.S., S,S, 304

Finish:

220 Grit lnside & 150 Grit Outside

Design:

Internal, Atm, External: 3 Bar @ 150°

Agitator:

Propeller, 6 Bladed Turbine, Off Center With Single Baffle Or Nil

Rpm & Seal:

500, 750, 1440, Stuffing Box Or Mech. Seal with Cooling Pot

Special Feature:

Low Power Consumption No Coupling Inside Or Outside Top Cover welded Or Bolted with

Accessories:

 

Spray Ball Thermowell with Dial Gauge Safety valve Pressure Gauge On Steam Inlet Connection Level Indicator
 

The combination of special designed high speed emulsifying head and low speed blade agitator with attached scrapers allows to achieve a high efficiency of mixing & homogenizing process.
The mixture is sucked through the narrow gap between the high speed rotating rotor and fixed stator of emulsifying head. Due to the turbine effect of emulsifying head, the circulation of product in the mixing vessel is formed.
Low speed blade agitator helps to produce the laminar and turbulent flows in the product and provides the heat-exchange. The teflon (or silicon rubber) scrapers, which are fixed at the outer mixing frame of blade agitator, scrape off the material sticked to the inner wall of vessel.
Due to the high speed rotation of emulsifying head in combination with the effect of low speed blade agitator and scrapper rotating in different direction (forward and backward),, the mixture is processed by micro-grinding, smashing and dispersing of raw materials and the product can be homogenized completely without any "dead" corners in the mixing vessel. The various types of emulsifying head can be chosen depending on the different feature of products and requirements of customer.